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Knocking / rattle sound in 40hp outboard - Lower leg?

Zacchini

New member
Hi,

I have this old 1993 40hp 2-stroke Yamaha. It has been sitting on an outboard stand for a couple months. Started it up on the weekend and it was making a horrible knocking sound which gets worse at lower idle (see videos 1 and 2). When it was on the boat I bought I don't remember it having that sound but it is quite noticeable now.


I took the lower leg off to see if that stopped the knocking sound and it seems like it has? (see 3rd video). I think it has but someone else said they could still hear it. Once the leg was off I noticed the gear linkage is quite loose and when I move it around it rattles, so I was thinking maybe that was the issue... (videos 4 and 5)

I've created a public onedrive folder which has the videos in it:
https://1drv.ms/u/s!Am6rrabP1B2pk13-6j2W4dxLTdVu?e=qGnyqM

Wondering to hear your thoughts. Hope the videos are clear enough

Cheers
 
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