lsutigerturner
New member
story:
on the way back from fishing all day about 1 mile outside the pass and the motor started going to a limp mode or something just real low RPM in comparison to the other motor, so i killed the motor jiggled the throttle a bit in fwd and reverse no problem then started motor back up. well the counter rotation motor throttle would not go into drive only reverse... so again killed the motor and played with the throttle back in forth from fwd to reverse with engine off, and it was stuck this time would go into reverse but not forward...i walk to back of boat mess with engine and my buddy begins messing with the throttle and i believe he jammed it into fwd snapping the the cable clip... in short the motor could not find neutral again and would not start this time.
so pretty risky limped back to launch about a 2.5 hour drive at 12mph really crappy
pulled boat and was attempting to flush motors and i couldnt get motor to find neutral by ensuring the little pully switch was actually in neutral by hand the prop was still locked but would spin with some force and you could hear damage internally.
so i pulled the bearing carrier and dropped the unit, pulled the gears and upon inspection the dog clutch spring retainer had popped off or fallen off and gotten bound up in the gearing causing a tooth to break and get bound up. So i bought new gear set, seals, and drive shaft nut.
i got mostly everything reinstalled yesterday and was feeling like this was way to damn easy so i popped open the manual and sure enough i may need to do some things. so help me please
manual says i need to GEAR SHIM AND CHECK BACKLASH.... WTH
1. i need help i think. so if yall have easier ways to do this tell me and please explain...
2. if i can get away without having some of these tools please fill me in on alternative pieces?
imo these are kinda what i need but am gunna try and buy through a dif company so please fill me in on some alternate items i can buyinstead of this over priced stuff the stuff with the dash i am preparing to buy but is there alternative parts then the suzuki stuff its crazy for the price
it seems i need these tools
-#11 09900-20602Dial gauge (summit racing$20)
-#12 09900-20701Magnetic stand (summit racing $20)
#13 09900-20803Thickness gauge (do i need this? Suzuki)
#20 09913-50121Oil seal remover (dont need)
-#21 09951-09310Gear adjust springset ( i need this for some reason for the counter rotation lower why is this not needed on the othermotor? is ther an alternative to $340 suzuki part?)
#22 09921-29410Driveshaft holder ( dont need)
#50 09930-30104Sliding hammer (dont need)
#51 09930-30161Propeller shaftremover ( i didnt use this to take it off should i have should i buy one?)
#52 09926-29310Driveshaft housingremover (dont need but it could make things easier? is it worth it?)
#53 09951-99310Gear holder ( i feel like i need this but do i really?)
#64 09950-69512Gearcase oil leakagetester (need this or something similar, recomendations?)
- #65 09951-09511Gear adjustinggauge (suzuki $470, there has to be a alternative part for this recomendations?)
- #66 09952-09310Back lash indicator tool ($90 need this from suzuki right?)
just trying to save some money and ensure the money i already spent isnt gunna go to waste. i plan on doing the other lower unit when this one is purring again.. thank you for any and all advice and pointers
on the way back from fishing all day about 1 mile outside the pass and the motor started going to a limp mode or something just real low RPM in comparison to the other motor, so i killed the motor jiggled the throttle a bit in fwd and reverse no problem then started motor back up. well the counter rotation motor throttle would not go into drive only reverse... so again killed the motor and played with the throttle back in forth from fwd to reverse with engine off, and it was stuck this time would go into reverse but not forward...i walk to back of boat mess with engine and my buddy begins messing with the throttle and i believe he jammed it into fwd snapping the the cable clip... in short the motor could not find neutral again and would not start this time.
so pretty risky limped back to launch about a 2.5 hour drive at 12mph really crappy
pulled boat and was attempting to flush motors and i couldnt get motor to find neutral by ensuring the little pully switch was actually in neutral by hand the prop was still locked but would spin with some force and you could hear damage internally.
so i pulled the bearing carrier and dropped the unit, pulled the gears and upon inspection the dog clutch spring retainer had popped off or fallen off and gotten bound up in the gearing causing a tooth to break and get bound up. So i bought new gear set, seals, and drive shaft nut.
i got mostly everything reinstalled yesterday and was feeling like this was way to damn easy so i popped open the manual and sure enough i may need to do some things. so help me please
manual says i need to GEAR SHIM AND CHECK BACKLASH.... WTH
1. i need help i think. so if yall have easier ways to do this tell me and please explain...
2. if i can get away without having some of these tools please fill me in on alternative pieces?
imo these are kinda what i need but am gunna try and buy through a dif company so please fill me in on some alternate items i can buyinstead of this over priced stuff the stuff with the dash i am preparing to buy but is there alternative parts then the suzuki stuff its crazy for the price
it seems i need these tools
-#11 09900-20602Dial gauge (summit racing$20)
-#12 09900-20701Magnetic stand (summit racing $20)
#13 09900-20803Thickness gauge (do i need this? Suzuki)
#20 09913-50121Oil seal remover (dont need)
-#21 09951-09310Gear adjust springset ( i need this for some reason for the counter rotation lower why is this not needed on the othermotor? is ther an alternative to $340 suzuki part?)
#22 09921-29410Driveshaft holder ( dont need)
#50 09930-30104Sliding hammer (dont need)
#51 09930-30161Propeller shaftremover ( i didnt use this to take it off should i have should i buy one?)
#52 09926-29310Driveshaft housingremover (dont need but it could make things easier? is it worth it?)
#53 09951-99310Gear holder ( i feel like i need this but do i really?)
#64 09950-69512Gearcase oil leakagetester (need this or something similar, recomendations?)
- #65 09951-09511Gear adjustinggauge (suzuki $470, there has to be a alternative part for this recomendations?)
- #66 09952-09310Back lash indicator tool ($90 need this from suzuki right?)
just trying to save some money and ensure the money i already spent isnt gunna go to waste. i plan on doing the other lower unit when this one is purring again.. thank you for any and all advice and pointers
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