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1992 OMC Sterndrive shifts hard from forward and reverse into neutral

Jmerk

New member
I’m having an issue with shifting from forward or reverse back into neutral. It is very difficult. I have recently changed the transom shift cable and I sure I don’t have the system rigged properly. I don’t think the ESA system is working at all. I found this link, http://www.hastings.org/~stuart/cobra/index.html and was wondering if this procedure will work for my 1992 model even though these instructions only show it’s applicable up to 1991?

Also think I have to upgrade my shift lever like these instructions indicate. Do I just have to get the shift lever or is there a kit I need to get to make this transition.

1992 Four Winns Horizon 190. Ford 5.0 liter V8, OMC sterndrive
 
I'm working on getting my 92 Four Winns to shift properly as well. I have 1 91 motor the 5.8 L but it is very similar. The link that you included is very helpful but the procedure it included only goes up to 1991 and yours is a 92. I have attached the wiring diagram from my Seloc manual for your engine.92 Ford 5L wiring Diagram.JPG You have a Interupter switch. It is supposed to activate the Electronic Shift Assist (ESA) system to reduce the RPM and make shifting easier. It may not be working.
Do you have an OMC manual for your engine and OD? It will explain testing the ESA system. The first thing to do is just move the Interrupter housing up and down to activate the interrupter switch. Interrupter_Switch.JPG You should hear and feel the rpm drop. Here is a link to a good video: https://www.youtube.com/watch?v=3UjpuCFoqKA

Once you are sure the ESA is working there are a series of videos by the same guy, Mike Romer.

Engine Bracket & ESA Troubleshooting Part 2 - Shifter Rod Adjustment - OMC Cobra Volvo Penta SX
https://www.youtube.com/watch?v=3UjpuCFoqKA


Engine Bracket & ESA Troubleshooting Part 3 - OMC Cobra Volvo Penta SX
https://www.youtube.com/watch?v=TWO7jPbxE9s


Engine Bracket & ESA Troubleshooting Part 4 - OMC Cobra Volvo Penta SX
https://playtube.pk/watch?v=w77Kp2OcT04


Engine Bracket & ESA Troubleshooting Part 5 (Final)- OMC Cobra Volvo Penta SX
https://www.youtube.com/watch?v=4QwUTNwTzFc

That should keep you busy for a while. Good luck.
 
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