kghost
Silver Medal Contributor
If you have already disconnected the large black connector and have been able to repeatedly start the engine with a make shift ("jumper/switch rig how ever you have done it") at the slave solenoid then the problem is between the dash/helm and the big black connector.
You now need to find the bad/weak connection in the wire harness now.
What you could try is to run a heavy gauge wire from Battery + to the B+ key switch position (removing the red wire there now before testing).
No fuse just a wire. Not sure what you have available but try to use any type of wire as long as it is 10 ga or larger, meaning thicker.
If this works then you know what the source of the issue is. Pin 6 from connector to helm. INPUT to helm.
If it does not work then the source is something else, OUTPUT from helm/key switch. (purple and yellow with red) We know the yellow with red goes thru the neutral safety switch and then to the slave solenoid. The purple goes to the ignition at engine and also powers all gauges in dash when key is on. All inputs and outputs most likely as i have said go thru at least one multi pin connector in the harness. Most large boats do. Why? because they pre-wire the dash electrics with its own wire harness and with a multi pin connector and they do the same with the mercury wire harness for quick and easy final assembly of the boat. Other wise someone would have to connect every wire by hand during final boat assembly. To time consuming/costly so it is all done before hand. Then they just plug and play.
Remember, the fact that you loose everything (knowing the key switch is brand new and works) tells me you are loosing INPUT at this juncture in time.
I would suggest you are seeing 12 volts at red key switch wire (#6) with your meter but it has no amperage......This is where a test light comes in as the brightness would tell you this. Bright=high amperage, dim=low amperage
So with this plan your next actions..........
You now need to find the bad/weak connection in the wire harness now.
What you could try is to run a heavy gauge wire from Battery + to the B+ key switch position (removing the red wire there now before testing).
No fuse just a wire. Not sure what you have available but try to use any type of wire as long as it is 10 ga or larger, meaning thicker.
If this works then you know what the source of the issue is. Pin 6 from connector to helm. INPUT to helm.
If it does not work then the source is something else, OUTPUT from helm/key switch. (purple and yellow with red) We know the yellow with red goes thru the neutral safety switch and then to the slave solenoid. The purple goes to the ignition at engine and also powers all gauges in dash when key is on. All inputs and outputs most likely as i have said go thru at least one multi pin connector in the harness. Most large boats do. Why? because they pre-wire the dash electrics with its own wire harness and with a multi pin connector and they do the same with the mercury wire harness for quick and easy final assembly of the boat. Other wise someone would have to connect every wire by hand during final boat assembly. To time consuming/costly so it is all done before hand. Then they just plug and play.
Remember, the fact that you loose everything (knowing the key switch is brand new and works) tells me you are loosing INPUT at this juncture in time.
I would suggest you are seeing 12 volts at red key switch wire (#6) with your meter but it has no amperage......This is where a test light comes in as the brightness would tell you this. Bright=high amperage, dim=low amperage
So with this plan your next actions..........