So I've been trying to solve a water flow and cooling issue on my Johnson 9.9. At first, the water stream from the tell tale or pee hole was very weak and sometimes nonexistent. Here is what I have done so far along with the results:
- Replaced the water pump impeller and cleaned salt deposits on the lower end. Seemed to pick up water from the intake, but it only discharged water from the lower leg and not the tell-tale.
- Poked a paper clip through the tell tale to discover that nothing was obstructing it there.
- Proceeded to inspect the thermostat; decent amount of corrosion, can't necessarily conclude that it is stuck shut.
- Ran motor without thermostat installed and the enclosure open to see if water pukes out; water puked out sufficiently
- Closed up the thermostat port door with the thermostat removed to see if water would flow through tell tale anyways while running; No water through the tell tale, and I've noticed that some water is spraying through the exhaust instead. In conclusion, the thermostat may not be the main issue, since water does not exit through the tell tale even without it installed.
- I removed the hose that connects the tell tale to the power head and as I predicted, it was completely cleared.
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