Hi everyone,
Over the winter I rebuilt a 1958 Evinrude Lark 35. I bought the manuals and followed them through the rebuild procedure. I have everything back together now and am just about ready to hook up gas and test the motor in a tank. The motor is still on a stand for the time being because I wanted to test the starter before running gas through it. So this is what I have done, I took the spark plugs out and hooked a battery via jumper cables to the terminal on the starter and grounded to the bottom of the starter with the other. With the spark plugs out the motor turns over flawlessly, but when I put the plugs back in the motor can barely turn over. It is as if the compression of the motor is too much for the starter motor to overcome. I have read many other posts and watched started repair videos on the subject and since then have pulled the starter motor apart and cleaned it, got rid of all the dust inside, inspected the brushes and scuffed up the commutator with emery cloth. I put it back together and the outcome was the same. My next thought was the battery so I pulled the battery from my truck and hooked the started motor up as before with the jumper cables and got the same outcome. I even tried it with the battery charger attached in the quick start setting. I'm now at a loss for what to do. What could the possible problems be? Is there some step that I have missed before trying to start the motor? Will it not turn over at the correct speed until I have it wire into the console of the boat? Please Help!
Thank you in advance.
Over the winter I rebuilt a 1958 Evinrude Lark 35. I bought the manuals and followed them through the rebuild procedure. I have everything back together now and am just about ready to hook up gas and test the motor in a tank. The motor is still on a stand for the time being because I wanted to test the starter before running gas through it. So this is what I have done, I took the spark plugs out and hooked a battery via jumper cables to the terminal on the starter and grounded to the bottom of the starter with the other. With the spark plugs out the motor turns over flawlessly, but when I put the plugs back in the motor can barely turn over. It is as if the compression of the motor is too much for the starter motor to overcome. I have read many other posts and watched started repair videos on the subject and since then have pulled the starter motor apart and cleaned it, got rid of all the dust inside, inspected the brushes and scuffed up the commutator with emery cloth. I put it back together and the outcome was the same. My next thought was the battery so I pulled the battery from my truck and hooked the started motor up as before with the jumper cables and got the same outcome. I even tried it with the battery charger attached in the quick start setting. I'm now at a loss for what to do. What could the possible problems be? Is there some step that I have missed before trying to start the motor? Will it not turn over at the correct speed until I have it wire into the console of the boat? Please Help!
Thank you in advance.