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Odd Problem! everyone stumped?

nateh

New member
Hello and good day to all.

By no means am I complaining, I got my boat running myself, with the help of this forum and PM faztbullet (thanks a mill). But this is odd...

Ok, 14 ft. aluminum V hull, (Avenger, by Spectrum) console, live well, trolling motor, 30hp mercury 2 stroke. The vessel without motor weighs approximately 500-700 lbs. outboard-165lbs. I purchased the boat new in 1998. When it was new or only a few years old, I used the boat for a day of wakeboarding/skiing. With myself and a friend in the boat (300 lbs. combined) while pulling another 175 lb. skier up and out of the water nicely. I was surprised with the strength of this 30 hp. I didn't think it had the power to pull a skier up out of the water from a dead start with another person in the boat as well.

I only used it for skiing this one time, I live on a small private lake (82 acres) so the motor has never been dogged or ran hard, it was blessed with an easy life. I'm not going to get into what went wrong with the motor because now it is irrelevant, but in its 17 year life it has not ran in the past 5-7 years, with the combination of it being a small lake, a fast trolling motor (55 lb. thrust) and the simple thing that was probably causing trouble all along with my attempts to fix it myself is why it was out of commission for those 7 yrs.

Now the boat is up and running again, almost like it never missed a beat. Compression test was good, 120 top-125 bottom, carb is CLEAN, It is not the carb! I will repeat.... NOT THE CARB! This 30 hp. model has what they call a TPM module, it advances and controls timing along with 4 other duties.... rev limiter, it actually turns ignition off automatically if rpms hit 6500 range and will turn ignition back on once rpms reach safe range, (wich would be seconds). Auto retards timing and rpms to 2500 if temp goes over 190 F. It activates warning horn for low oil situations, and at last I think it does something with the Idle until its warmed up. I may be wrong about that last one but anyways.....
you can not, nor is there a need to make adjustments to the timing, and no lync and sync is needed after carb removal. The TPM controls all! It advances timing for 300 rpm start to 600 rpm idle. Mercury used this TPM on two different models for only two years. Many experienced mechanics never heard of this module or new it what it did. IN short...this motor is rare.

I stated all the above to avoid unnecessary replies and advice for this situation, which now I will explain.... before this 7yr down time the top speed, which was measured with a hand held gps device was 28-30 mph. depending on water conditions of course. This included 300 lbs. of dude (me and my buddy), full live well, big cooler full of beer, trolling motor, full tank of gas -6 gallon, and two marine batteries.

As I said earlier, boat is running like new except top speed is only 20 mph!?! It is not the carb!!! its not the prop, it has been replaced with identical one, it does not have hydraulic trim, it is fixed with adjustable pin system which has not moved. It is not the throttle linkage, "butterfly" plate in carb is fully closed except for the idle needs and upon WOT plate is near level like it should be. No dents in bottom of hull to foil the hydrodynamics. It seems to run as it did before as far as the basics go, The only thing that seems may be different and I cannot be sure hence the 7 yr difference is that it seems a little slower out of the hole.

This 20 mph top speed is also with just myself in the boat, live well empty, empty boat for that matter, and 2 years ago I even replaced the thick 3/4 water logged marine plywood floor and front and back decks with new thinner lighter material. This dropped 75 lbs. from the original weight!

What could be the cause of this drastic change? In my opinion, if it was anything to do with everything I am claiming it is not, I surely believe there would be noticeable differences in the way it sounds and feels, I do not have a tach but I'm going to install one and I'm betting that it is only going to reach 4500 rpm range. I'm going on the way it sounds, it just sounds like it wont open up yet the throttle plate is near level as it should be at WOT. Logically it would almost have to be the carb but trust me it is clean, proper float height, and a new needle valve.

Rain down on me with your wisdom and ideas and all is greatly appreciated, just like the 20 mph that I am getting out of her!!!!
 
Take cowl off and run, if picks up it rich, if no change slowly insert 2 fingers into carb and if it picks up it lean. Also chech exhaust for blockage from dirt dabbers or rodents
 
Ok, kimcrwbr1...spark plugs are good color, light toasty brown. adjusted screw every which way, never ever sat with fuel, will test spark in day or two but both cylinders are firing at idle and all the way through WOT, runs real smooth "like new". This raises a question, at idle both sparks are strong and blue. I realize this could change with rpms. lets just say that one of the sparks are weak, is what you are getting at that it is or could be igniting the fuel a little late? which would only show as a little loss of power but it still run smooth?

CARB IS CLEAN CLEAN CLEAN!!!!

racerone.... 0G084395 electric start

Hey faztbullet, good vacation? Yes I did this test weeks ago, no difference cowl on or off. instead of fingers I sprayed a light mist of fuel in throat and it bogged a little, this was at about half throttle. Do I need to try the finger trick instead? I like where you are headed with the exhaust, that's what I meant by saying my problem is not lying within the "basics". If it were clogged could it cause this loss of top speed? would it sound or run different otherwise?

If you guys were blindfolded and put in my boat, not knowing its size, only that you were about to take a ride with a 2 stroke 30 hp. you would hear the motor run good and not conclude that it had issues, but when revealed the size and weight of the vessel......odd odd problem!

Now I am far from being a novice around outboards and 2 strokes all together, But I am probably far from having your knowledge. But a loss of near 30% of power would seem to me that identifying the problem would not be that difficult right? Like I said, and this is confusing me the most.... wouldn't it run a little rough or maybe start hard here and there? But its not, you don't need to turn the key just blow on it! There is no miss or stutter or backfiring whatsoever at any rpm, in gear or neutral. If I had never known the top speed years ago to be upwards of 30 I probably would be sure that it just seemed faster back then. Ignorance is bliss!
If you have compression you have power right? you don't lose 30% from aging!!!
 
Hey thanks whatever you throw I will catch!!

Did you understand my Question for you about weak spark/igniting late? please read again, I have been wondering about this for awhile! and what do you mean by gearbox... remote throttle control and linkage? or lower unit?
 
There is also ways for it to never get gummed up like running it dry every time and just for kicks I disconnect the + battery terminal after each and every use.

TRUST ME THE CARB HAS NEVER EVER BEEN DIRTY IN ALL ITS 17 YEARS
 
I have played around with the cables and followed the manual to reset it all, with the cable the butterfly is almost level. On a scale of 0-100% I say 90% open but manually with me controlling it that last 10% doesn't change anything, is this a fuel problem? I need a tach, I cant be sure its going WOT I guess. I have thought this as well. What about a little air in the fuel lines? I may have been misinformed about this. I was told as long as the bowl is kept full that a little air in the lines wouldn't hurt. The manual does not go that deep into the subject and I have a friend that "knows it all" but I always double check his advice. Of course no one can know what I or anyone considers "a little" air either! you have to see it for yourself. The pump runs off a vacuum right? if that is where there is a small leak that could foul the pressure maybe? I'm 99% sure its not from the hoses or the gasket and the mounting of the pump. I just thought this yesterday!!! could this be the culprit??!!
 
Yes I did exactly that... no it was about 90% open so I did it backwards and set the linkage to the butterfly fully open and it was no surprise when I started it the idle was WAY to high
 
I was really good about keeping carb clean, ran it dry if sitting more than a month and I used the boat all year round. The first time thie carb was off it didn't really need cleaning but to answer your question I never had the jet out because the manual said it was set by a certain measurement or torque, I can't remember now but I shined a light down and could see through it that it looked like new and I still used a copper wire.

Headed to work now, so offline I go, I greatly appreciate your quick responses and your help! Be back in the morn
 
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