My 1991 40HP Johnson on 20ft pontoon won't rev up past 2700RPM. It idles rough and is difficult to start cold.
At 2600RPM, holding the primer on will increase speed by 100 RPM. Sqeezing the tank bulb has no effect.
At 2700 it is pretty smooth but if I slowly trottle back, it is very rough sputtering and popping all the way to 1600RPM. Below this it fairly smooth. Tried different hose/bulb/tank combos with no difference.
History: last summer motor ran well except on going to full throttle it reved quickly to about 3500RPM but would take many many seconds to get to its final max of 4200. And would run smoothly. Psuhing in the primer would get it from 3500 to 4200 faster.
I suspected a fuel problem, so this winter I rebuilt the two carbs and replaced the VRO with a simple fuel pump mounted to the engine case vacuum hole. (Previously only used the VRO for gas . Used mixed gas). Now I have the above problem. I had a hell of of a time getting it started at first trying many combinations on idle speed needle settings but finally got it to run at roughtly the previous settings. It is rough and very odd is the fact that the needle valve setting on the lower carb does not make any difference. In fact, it will idle with that needle fully seated in closed. (which doesnt seem right to me)
Suspected the SLOW was engaging so disconnected the tan alarm wires right at the power pack...no difference . And the lead at the power pack is not grounded.
I suspect that I have a plugged jet in one of the carbs or a misadjusted or stuck float probably in the lower carb with the shut needle setting.
Before I start tearing things apart, and still have some hair, could someone help me out with this problem.
At 2600RPM, holding the primer on will increase speed by 100 RPM. Sqeezing the tank bulb has no effect.
At 2700 it is pretty smooth but if I slowly trottle back, it is very rough sputtering and popping all the way to 1600RPM. Below this it fairly smooth. Tried different hose/bulb/tank combos with no difference.
History: last summer motor ran well except on going to full throttle it reved quickly to about 3500RPM but would take many many seconds to get to its final max of 4200. And would run smoothly. Psuhing in the primer would get it from 3500 to 4200 faster.
I suspected a fuel problem, so this winter I rebuilt the two carbs and replaced the VRO with a simple fuel pump mounted to the engine case vacuum hole. (Previously only used the VRO for gas . Used mixed gas). Now I have the above problem. I had a hell of of a time getting it started at first trying many combinations on idle speed needle settings but finally got it to run at roughtly the previous settings. It is rough and very odd is the fact that the needle valve setting on the lower carb does not make any difference. In fact, it will idle with that needle fully seated in closed. (which doesnt seem right to me)
Suspected the SLOW was engaging so disconnected the tan alarm wires right at the power pack...no difference . And the lead at the power pack is not grounded.
I suspect that I have a plugged jet in one of the carbs or a misadjusted or stuck float probably in the lower carb with the shut needle setting.
Before I start tearing things apart, and still have some hair, could someone help me out with this problem.