Gamecock66
New member
Hi all! i am new to the board and am looking for advice and direction on this motor my Dad has. The motor is on a 1996 16ft Sunbird. About a year ago the water pump went out. He took the motor to a local shop and they disassembled the top of the engine and found that the center piston had a hole burned into it. The shop quoted him a price of $2200 to completely rebuild the engine. I am not an outboard mechanic but that sounded a bit rediculous. He had them place all the parts in a box and he pulled the boat home. The parts have been sitting in the garage ever since.
I am thinking about doing the rebuild myself but this is all new to me. I am a HotRodder by nature and have built several small and Big block Chevy engines but I am sure that this outboard is a whole nother animal. So here are my questions.
I am sure I will have a lot more questions but this is just a start......
Thanks
Wade
I am thinking about doing the rebuild myself but this is all new to me. I am a HotRodder by nature and have built several small and Big block Chevy engines but I am sure that this outboard is a whole nother animal. So here are my questions.
- Is this something I should be able to do?
- Is there an assembly manual to figure out what goes where during reassembly?
- Since the piston has a hole burned in it what else do I need to worry about?
- Does the cylinders need to be bored or honed? Is there a measurement I should be looking for to decide?
- Where is the best source for parts and pricing?
- Are there typically rebuild kits that include everything needed?
- Lastly, If doing this myself what should I expect the rebuild to cost?
I am sure I will have a lot more questions but this is just a start......
Thanks
Wade