"I reinserted the impeller sha
"I reinserted the impeller shaft with the key in place, put glycerine on the pump housing lip, seal gasket and impeller and bolted it all back together. I had an idea for inserting the impeller which worked pretty well - I put a zip tie around the impeller to hold the fins in (all leaning the right way) while I got it started into the pump. When the impeller fins were all started inside the pump housing, I clipped the zip-tie loose, rotated the impeller until it aligned with the key on the shaft and pushed it the rest of the way in -- worked pretty slick. A quick hour-long test run on the lake at slow and fast speeds yielded no leaks and temp at normal (180) the entire time. - Yeah! At one point after a fast run for about 2 minutes, I dropped it back to idle and pulled off the motor cover to check -- I noted a bit of noise that sounded like it was coming from the pump but it did not last more than a few seconds -- I though maybe it was just the new impeller seating into the pump - water had been running through for some time.
Again, many, many thanks to all who offered information, advice, and shared experience to this novice -- you all made my day!"