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Carburetor 1961 v4s 75 hp

dbarnes

New member
"I just rebuilt the carburetor

"I just rebuilt the carburetor on my 1961 johnson 75 hp motor. It seemed very simple to rebuild. I removed the needle valve and the seat and rplaced them along with a new float. I resealed the slow speed adjustment needles but did not removed the high speed jets as they are fixed, not adjustable. I purchased a manual off this site and rebuilt the carb according to it's instructions. I put the carburetor back on the boat. It fired the first time I turned the key and then died out. I have tried to restart it nemerous times and have got absolutley nothing. I chacked for fuel in the carb throats and i see absolutely nothing coming out of the boosters nor any other orifices when the engine is being cranked over. I have taken the carb back off and apart three times. There is fuel in the bowl but it seems as if that is as far as it is going. I am at a loss and beginning to get very frustrated with this carb any help from Joe or Andrew would be greatly appreciated thx
"
 
"If you haven't removed an

"If you haven't removed and cleaned the high speed jets manually, do so or..... clean those two jets where they are with a piece of mechanics wire (solid strand steel wire) that will pass thru the jets.

If you have compression and spark, the following may correct your problem.

(Carburetor Float Setting)
(J. Reeves)

With the carburetor body held upside down, the float being viewed from the side, adjust the float so that the free end of the float (the end opposite the hinge pin) is ever so slightly higher (just ever so slightly off level) than the other end. And when viewed from the end, make sure it is not cocked.

(Carburetor Adjustments - Older V/4 Downdraft Carb)
(J. Reeves)

NOTE: The early model downdraft carburetors incorporated "Adjustable High Speed Jets". The later model downdraft carburetors used "Fixed High Speed Jets". Follow the below instructions accordingly.

NOTE: If you do not have adjustable high speed jets, ignore those paragraphs pertaining to same...... BUT do make sure that you manually inspect and clean the two brass fixed high speed jets which would be located in back of the two 7/16" slotted hex head bolts in the bottom front portion of the float chamber.

Lift the center High Speed Control lever and turn it so that the point faces forward, resting on the high ridge. This will disengage the lever control gear from the individual high speed jets (slots). Have the slow speed needle valve knobs installed upside down so that they can be turned without encountering any obstruction.

Gently seat each of the High Speed needle valves, then back each one out one (1) turn. Gently seat each of the Slow Speed needle valves, then back each one out one and one half (1-1/2) turns. NOTE... have the jam nut on the s/speed needles snug so that viberation won't have any effect on them, but loose enough so that you can turn them without a great amout of effort.

(High Speed)
With a reliable person at the wheel, and one kneeling in front of the engine, start the engine (yes, it will run lousy with the above initial needle valve settings), put it into forward gear, and apply full throttle. Start with the High Speed adjustment on the left using a screwdrive that properly fits the slot.

(High Speed Adjustments)
At full throttle, with the proper size screwdriver, slowly start turning one of the H/S needles in segments of 1/8 turn, waiting momentarily for the engine to respond, then repeat turning. You will reach a point where the engine will start to die out. At that point, back that needle valve out approximately 1/4 turn. Now, go to the other High Speed needle valve and repeat that procedure. At some point in that 1/4 turn out, you will find the smoothest high speed setting (you can now lower the throttle rpm). That will have both high speed needle valves set correctly, and at that point you can lift that center lever adjustment of that high ridge, keeping it lifted until the point is facing the engine, then lower it into its proper position. (When you turn that lever now, you're adjusting both High Speed needle valves at the same time.)

(Slow Speed Adjustments)
Now, lowering the rpms of course, take the engine out of gear and set the throttle just to where the engine will stay running. Again, in segments of 1/8 turn, slowly start turning in one of the slow speed needle valves, waiting a few seconds between each turning for the engine to respond. As you turn the s/speed needles in, the rpms will increase..... and as it does, lower the rpms to where the engine will just stay running (otherwise the rpms will climb quite high). You will reach a point whereas the engine will either start to die out or it will spit back (sounds like a mjild backfire). At that point, back the needle valve out 1/4 turn. Repeat the process with the remaining slow speed needle. Again, at some point in that 1/4 turn out, you will find the smoothest setting. When finished, tighten the jam nut somewhat, then remove and reinstall the s/speed knobs correctly (right side up)."
 
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