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Tach trouble shooting

biker

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"the existing tach on my boat

"the existing tach on my boat has never worked.It is hooked to a johnson88 spl 1991.There are 3 terminals on the back...ignition(purple wire),ground(grey)and a blackwire(terminal not marked).Also on the back is a small adjustable dial with 4 settings.I'm assuming it needs to be set on 2p4c(? 2 pulses,4cyl?)I've traced the wires into the control box.Where are the wires connected onto the motor,their colors and how do I troubleshoot the tach?Thanks,from a newbie to this site!"
 
"Purple is the 12v source when

"Purple is the 12v source when the key is turned to the ON or START position.

Black is the ground wire.

Gray is the sensor wire and would be attached to a gray wire that leads out of the engine's instrument cable at the console or control box.

Your control box may have a 3 pin plug in connector just below the ignition switch. If so, looking directly at that female socket/pin connector, the connections would be as follows:

____O Gray

O_Purple O_Black

Troubleshooting the tach? First, make sure that the small rectifier is okay as follows.

(Small Rectifier Description & Location)
(J. Reeves)

On most 3,4,6 cylinder engines, the small rectifier is located on the starboard (right) side of the engine just in front of the engines electrical wiring strip. There are a few older V4 engines that have the wiring strip on the rear portion of the engine and the rectifier would be located just under that terminal strip. The smaller horsepower engines usually have the rectifier located on the starboard side of the powerhead close to the carburetor area.

The rectifier appears to be a round object approximately one inch (1") in diameter and also about one inch (1") high. The base of it is sort of triangular in appearance and is attached to the engine with two (2) screws/bolts..... usually one screw/bolt is larger than the other. The rectifier, depending on which one your engine uses, will have either:

One Red wire, one Yellow wire, and one Yellow/Gray wire, or One Red wire, and two Yellow wires.

Note that either of the above rectifiers could have a fourth wire which would be Yellow/Blue

When time permits, visit my store at: http://stores.ebay.com/Evinrude-Johnson-Outboard-Parts-etc?refid=store
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(Small Rectifier Test)
(J. Reeves)

Remove the rectifier wires from the terminal block. Using a ohm meter, connect the black lead of the ohm meter to the rectifier base (ground), then one by one, connect the red lead of the ohm meter to the yellow, yellow/gray, then the red wire (some rectifiers may also have a fourth yellow/blue wire. If so connect to that also). Now, reverse the ohm meter leads and check those same wires again. You should get a reading in one direction, and none at all in the other direction.

Now, connect the black lead of the ohm meter to the red wire. One by one, connect the red lead of the ohm meter to the yellow, yellow/gray, and if present, the yellow/blue wire. Then reverse the leads, checking the wires again. Once more, you should get a reading in one direction and none in the other.

Note that the reading obtained from the red rectifier wire will be lower then what is obtained from the other wires.

Any deviation from the "Reading", "No Reading" as above indicates a faulty rectifier. Note that a rectifier will not tolerate reverse polarity. Simply touching the battery with the cables in the reverse order or hooking up a battery charger backwards will blow the diodes in the rectifier assy immediately.

Now, if the rectifier is okay, and the tachometer is wired correctly, the tachometer should be operational. If all is as it should be, and the tachometer does not operate, then I would assume that it is faulty."
 
"thanks Joe..I checked out my

"thanks Joe..I checked out my rectifier and it's fried.Hopefully a new one will solve my tach problem.Is it ok to run the motor until i can get a replacement?Besides the charging circuit,does it affect the ignition system at all?"
 
"Without the rectifier, the vo

"Without the rectifier, the voltage backs up at the stator resulting in overheating that component. If too hot, the stator starts to crack and the interior coils melt down. Best to wait for the rectifier."
 
"thanks Joe...once I get the n

"thanks Joe...once I get the new rectifier in there,I assume the dial on the rear of the tach should be set at 2 pulses for an 88 special?"
 
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