"I recently replaced the tilt/
"I recently replaced the tilt/trim motor on my 1990 Mercury 115 hp with an aftermarket tilt/trim motor and pump assembly. It ran perfectly the day that I installed it. However, the next day, the motor started struggling. It wouldn't run smoothly. It would slow-down, then speed back up rapidly. It almost sounded like I had a bad electrical connection. I removed the motor and pump today and a bunch of trim fluid had gotten into the motor. I had heard that sometimes the O ring between the pump and motor can fail and cause this. I was told it was from overfilling the system, but the mercury service manual says that the proper level for trim fluid is that it should be visible when you remove the fill plug. If it isn't you should add more. So it seems that it should basically be impossible to overfill it.
Any ideas why this happends or what I can do to prevent it?
Also, do I need to take apart and clean out the entire system before putting the new pump and motor on, or am I okay to just drain and replace all of the fluid?"
"I recently replaced the tilt/trim motor on my 1990 Mercury 115 hp with an aftermarket tilt/trim motor and pump assembly. It ran perfectly the day that I installed it. However, the next day, the motor started struggling. It wouldn't run smoothly. It would slow-down, then speed back up rapidly. It almost sounded like I had a bad electrical connection. I removed the motor and pump today and a bunch of trim fluid had gotten into the motor. I had heard that sometimes the O ring between the pump and motor can fail and cause this. I was told it was from overfilling the system, but the mercury service manual says that the proper level for trim fluid is that it should be visible when you remove the fill plug. If it isn't you should add more. So it seems that it should basically be impossible to overfill it.
Any ideas why this happends or what I can do to prevent it?
Also, do I need to take apart and clean out the entire system before putting the new pump and motor on, or am I okay to just drain and replace all of the fluid?"