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gary_smith

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how do you separate the input

how do you separate the input and output shafts. i have a 1982 johnson 200 and i need to remove the clutch dog and reverse gear. does the output shaft separate . if so how. my manual is not clear on this. thanks
 
"Keeping it simple.....
You n

"Keeping it simple.....
You need to drop/remove the lower unit. Remove the water pump assy.
Remove the carrier assembly that the propeller rides in.
Remove the two large snap rings in back of the carrier.
Remove the driveshaft retaining nut, then remove the driveshaft.
Now you can remove the propshaft."
 
"as you say, manuals are not a

"as you say, manuals are not always clear--
this sounds like one of those jobs where good clear photos may come in handy
using a digital camera or an old instant polaroid, take pictures until you are satisfied that if a lot of time goes by you could use the photos to reassemble the unit--
drawings and diagrams also help"
 
"thanks for the reply. i need

"thanks for the reply. i need to remove the pinion nut , but can't have get to it , the clutch dog and output shaft are in the way. is there a way to remove the clutch dog or separate the shaft."
 
"Have the proper size open end

"Have the proper size open end wrench and grind one side of it concave so that it will slide over top of the clutch shifter dog.

Once you have the wrench on the nut, it's just a matter of turning the driveshaft to loosen the nut."
 
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