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starter has trouble turning flywheel 1999 25 hp

gjordan

New member
I have a 1999 mercury 25hp outboard that has trouble starting. I've replaced the starter, but it has trouble turning the flywheel. I got it to pull start, but it won't stay cranked. the starter has no problem with the spark plugs out. I'm at my wits end. HELP.
 
Re: starter has trouble turning flywheel

Probably 95% of all starter problems is electrical. Is the battery fully charged? Check all your connections. They must be very clean and tight. Check the lugs very closely for any signs of corrosion. They can corrode inside where you can't see it and cause the problem you are having. If you know how to do a voltage drop test you could check them that way. Another way would be to temporally substitute the cables with jumper cables. If all the cables have been confirmed good, try jumping the starter solenoid. Just because it clicks does NOT mean its good. If you are sure the solenoid is good have your battery load tested, regardless of age. This brings you to the starter itself. Remove it and have it tested by your local auto electric shop. They can rebuild it for you if needed and save you some money. Let us know how you make out.
 
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