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1976 40hp Evinrude wont stay running

62SeaKing

Member
Recently I got my 1976 40 HP Evinrude to start and stay running, there was a part on the carb that needed fixed so I took it off and repaired it and cleaned it up, when I put it back together and put back on the engine, it fired up and started to run and idle just fine. Now, for some reason, it won't idle at all. I have adjusted the carburetor numerous times and ways that I can think of and it just wont stay running, it's new fuel/oil mixture so the gas is OK, the fule pump works just fine, there is gas going TO the carb, I just can't figure out why it wont stay running!
Here is a pic of my engine if it helps at all:

SANY0204.jpg
 
Re: 76 40hp Evinrude wont stay running

If you haven't already, clean the carburetor thoroughly, and manually clean the high speed jet that is located in the bottom center portion of the float chamber with a piece of single strand steel wire.

If any of the carb gaskets are questionable, replace thm.

Depending on which type fuel pump you might have........

(Fuel Pump Diaphragm Test)
(Two Hose Type Only)
(J. Reeves)

Note: This pertains only to the regular Two Hose type fuel pumps.

Leave the hoses attached to the fuel pump. Remove only the two screws that attach the fuel pump to the powerhead. Re-insert those two screws and install a nut to each of them so that the fuel pump is securely clamped together. With the fuel line attached to the engine, pump the primer bulb while observing the pressure/vacuum operating hole on the back side of the fuel pump. Should any fuel leak out that hole, the diaphragm is faulty.

If the diaphragm is faulty, the fuel pump will require rebuilding or replacing. Note that repair kits are not available for all fuel pumps, in which case replacing the pump would be necessary.

********************
(Fuel Pump Diaphragm Test)
(Three Hose Type Only)
(J. Reeves)

Note: This pertains only to the regular Three Hose type fuel pumps.

Remove only the pressure/vacuum hose that leads from the fuel pump to the crankcase. Leave the other hoses attached. With the fuel line attached to the engine, pump the primer bulb while observing the pump pressure/vacuum fitting that you just removed the hose from. Should any fuel leak out that fitting, the diaphragm is faulty.

NOTE: If the carburetor is obviously flooding, clamp the hose shut that leads to the carburetor.

If the diaphragm is faulty, the fuel pump will require rebuilding or replacing. Note that repair kits are not available for all fuel pumps, in which case replacing the pump would be necessary.

(Carburetor Float Setting)
(J. Reeves)

With the carburetor body held upside down, the float being viewed from the side, adjust the float so that the free end of the float (the end opposite the hinge pin) is ever so slightly higher (just ever so slightly off level) than the other end. And when viewed from the end, make sure it is not cocked.

(Carburetor Adjustment - Single S/S Adjustable Needle Valve)
(J. Reeves)
Initial setting is: Slow speed = seat gently, then open 1-1/2 turns.

Start engine and set the rpms to where it just stays running. In segments of 1/8 turns, start to turn the S/S needle valve in. Wait a few seconds for the engine to respond. As you turn the valve in, the rpms will increase. Lower the rpms again to where the engine will just stay running.

Eventually you'll hit the point where the engine wants to die out or it will spit back (sounds like a mild backfire). At that point, back out the valve 1/4 turn. Within that 1/4 turn, you'll find the smoothest slow speed setting.

Note 1: As a final double check setting of the slow speed valve(s), if the engine has more than one carburetor, do not attempt to gradually adjust all of the valves/carburetors at the same time. Do one at a time until you hit the above response (die out or spit back), then go on to the next valve/carburetor. It may be necessary to back out "all" of the slow speed adjustable needle valves 1/8 turn before doing this final adjustment due to the fact that one of the valves might be initially set ever so slightly lean.

Note 2: If the engine should be a three (3) cylinder engine with three (3) carburetors, start the adjustment sequence with the center carburetor.
When you have finished the above adjustment, you will have no reason to move them again unless the carburetor fouls/gums up from sitting, in which case you would be required to remove, clean, and rebuild the carburetor anyway.
 
Re: 76 40hp Evinrude wont stay running

Okay, I understand all that, I have cleaned the carburetor already, thoroughly, I just have one question about the carburetor adjustment...to better understand I have edited a picture that I had previously taken:

SANY0204edit.jpg


And should it be all the way UNscrewed or screwed all the way in as initial setting??
 
Last edited:
Re: 76 40hp Evinrude wont stay running

Copied from original reply: "Initial setting is: Slow speed = seat gently, then open 1-1/2 turns."

Needle valve must be screw in to seat gently.
 
Re: 76 40hp Evinrude wont stay running

Okay I reset the carburetor setting to the "initial setting" and got it running. It ran for about 20 minutes or so without me holding the throttle.
 
Re: 76 40hp Evinrude wont stay running

And after the 20 minutes, it exploded and took out half the block? (grin)
 
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