"I'd have to look back to
"I'd have to look back to my records from 2004, but I seem to recall using 2-5 gallon containers of Seacast on my hull. I actually made my core thickness nearly 2" (overkill I know), so that took a little extra material. So yeah, at $180 per 5 gallon bucket plus shipping and catalyst, when all is said and done, you're probably in the $500 ballpark.
You could go the plywood route, I'm not saying that you can't. You probably could do this in the $200 range if you went with Plywood. However, to do it with wood, I would think splitting the hull would be an absolute must to have clear access to the area.
One thing to remember is that even a 10 year old boat could have a rotten transom. There is no garauntee that just because the boat is newer that it will not have it's own problems. If you like your boat, it suits your needs, and most everything else is in good shape, then maybe it's worth the repair. Obviously you have to be the judge of that.
My boat was actually a pile of junk when I bought it (with trailer) for $200. The transom was rotten, the floor spongy, and the engine was blown. $4,000 later I had a new transom & floor, fresh engine, and all new interior. COuld I have spent that much on a good used boat? Yep, but who's to say that the floor or transom had been (or were) wet. Also, how many hours were on the motor? My thinking was I could put that money into a boat I rebuilt myself and have the comfort of knowing that everything was is tip top shape. This rig should last me for a long time and I don't have to worry if someone else cut corners somewhere.
KJ"